2025-09-04
In modern industrial manufacturing, efficiency, precision, and consistency are crucial. Screwdriver machines are designed to meet these demands, replacing manual screw tightening with an automated solution, achieving up to 300% productivity while eliminating human error. Zhiheng AUTOMATION specializes in designing rugged, fully automatic, semi-automatic, and handheld screwdriver machines. Let's take a look at their functions.
Precision Tightening: Ensures constant torque and depth control with an accuracy of ±0.01 N·m, effectively preventing assembly errors.
High-Speed Operation: Processes 30-60 screws per minute, compared to the 5-10 per minute of manual operation, significantly reducing assembly time.
Reduced Labor and Costs: Replaces 3-5 workers per shift, reducing labor costs by 40-70%.
Quality Assurance: Screwdriver Machines can detect missing screws, cross-threading, or insufficient torque in real time.
Electronic Products: Smartphones, printed circuit boards, cameras, hard drives.
Automotive: Instrument panels, sensors, lighting systems. Consumer Goods: Toys, printers, home appliances, power tools.
Medical Devices: Surgical instruments, diagnostic equipment housings.
Parameter | Specification | Benefit |
Screw Size Range | M0.6 to M6 | Versatile for micro-electronics to heavy hardware |
Torque Accuracy | ±1% full scale (0.01–5.0 N·m) | Prevents product damage or loose fittings |
Speed | 30–60 screws/minute (adjustable) | 5x faster than manual operations |
Power Supply | 220V AC / 24V DC | Global compatibility, low-voltage safety |
Error Detection | Missing screw, jam, float, or under-torque | <0.1% defect rate, ISO-compliant output |
Software Interface | PLC + touchscreen (recipe storage) | Quick changeovers for multi-product lines |
Q1: What is the main function of an automatic screwdriver machine?
A1: Its core function is to precisely and automatically complete screw insertion and tightening tasks. It feeds, places, drives, and verifies screws without operator intervention—increasing assembly speed by 400%, ensuring uniform torque, and reducing reliance on labor in large-scale production environments such as automotive or electronics production lines.
Q2: How do screwdriver machines improve product quality?
A2: Integrated torque sensors and AI vision systems ensure that every screw is perfectly seated. The machine detects defects (such as stripped threads and misaligned parts) in real time, achieving a first-pass pass rate of up to 99.9%. This effectively avoids recalls caused by loose screws.
Q3: Can the screwdriver machine handle complex or miniature components?
A3: Absolutely. Our screwdriver machine can process screws as small as M0.6 (0.6mm diameter), suitable for devices such as hearing aids or micro-optics. Multi-axis models accommodate tilted or recessed screw points, while vision-guided systems maintain screw alignment accuracy to within ±0.05 mm.